Convert Food/Kitchen/Organic Waste To Fertilizer System
Food or Kitchen or Organic waste in pieces including packaging must be shredded to prepare optimal substrate for the fermentation. TIMO provide reliable Food/Kitchen/Organic waste recycling system to convert them to fertilizer. The system included a pre-treatment system and a composter(Aerobic fermentation machine). The pre-trement system include bin-lifter, manual sorting table, integrated industrial shredders & dewatering screw press, discharge aguer conveyor. We can customized provide the bin-lifter for the different size of the bin(120L/240L). The manual sorting table can be designed with the capacity on 2-4 people. The industrial shredder can handle wet and dry materials, they employ two parallel counter rotating cutters that intermesh at low speed under extremely high torque, as the scissor type cutters intermesh at close clearance, they cut, shear, tear, press and rip apart the kitchen/organic/food waste into smaller pieces typically in a strip or chip-like output shape. The dewatering screw press just setup under the industrial shredder squeeze liquid out of kitchen/organic/food material, operating in a continuous (not batch) mode. The parts which touch the liquid make by stainless steel SUS304 to make sure the long lifespan, the raw kitchen/organic/food waste material contain water 30-80%, after squeezing, the moisture content of final product is about 20-40%, you can’t press out any water by hands after processing. Finally, the shredded and dewatered kitchen/organic/food waste convey to the composter(Aerobic fermentation machine), the composter is one of the key equipment in the kitchen/organic/food waste composting industry. The composter can convert the kitchen/organic/food waste into fertilizer in 24 hours, with the features of large capacity, low energy consumption and low maintenance cost. Please kindly refer the 3D layout of the system as below.
Layout: 1. Bin-Lifter-->2. Sorting Table-->3. Industrial Shredder-->4. Dewatering Screw Press-->5. Discharge Auger Conveyor-->6. Composter(Aerobic fermentation machine)
Pre-treatment System Intrdouction:
Food/Kitchen/Organic waste pre-treatment system including bin- lifter, manual sorting table, industrial shredder & dewatering screw press combination machine, auger conveyor. The working process of the system is as follow: 1. The bin-lifter can load a 120L or 240L bin of food/kitchen/organic waste to the manual sorting table.-->2. The food/kitchen/organic waste pour to moving belt and go forward, the operator can sort the foreign such as metal, plastic bag out.-->3.The industrial shredder & dewatering screw press means that it integrates a industrial shredders with a dewatering screw press in one machine. The industrial shredder on the top of the combo machine will cut the mixed food/kitchen/organic waste down to size first, about 36*12mm, then the shredded food/kitchen/organic waste will fall off to the hopper of the dewatering screw press which underneath the shredder by gravity, the squeezing shaft will push the food/kitchen/organic waste against the stainless steel screen and back-pressure cone, the cone will not release until the pressure reach the setting point, and the solid food/kitchen/organic waste cannot pass through the 2mm screen, but the liquid can, so the liquid will be squeezed out from the screen and flow into the trough under the screen, there is the 120mm hole in the middle of trough, you can connect a pipe to drain the liquid directly or connect a pump to pump the liquid to a container for storage, at the same time, the solid food/kitchen/organic waste will be discharged from the gap between the cone and the screw press shell.-->4. Finally, the shredded and dewatered food/kitchen/organic waste will fall off to the small crosswise auger conveyor, then the side big auger conveyor will convey the solid food/kitchen/organic waste to the composter to do anaerobic digestion.
The composter using oil heating way to control the tank temperature in order to convert the solid food/kitchen/organic waste to ferterlizer in 24 hours. The capacity of the composter can be customized made base on the detail application.
The webpage as follow show you the video of some of our projects: https://shredding-machine.com/index.php/shredding-and-dewatering/
Parts of The Pre-treatment System As Below:
As mention above, the pre-trement system include bin-lifter, manual sorting table, integrated industrial shredders & dewatering screw press, discharge aguer conveyor as below: